VMOD-4000HRT

The VMOD-4000HRT system is an upgraded version of a solution that VEI has provided for more than a decade. The system is designed to rapidly perform part ID to ensure that large lots of screws/plates/implants are correct. The system can inspect parts in reusable or single use trays, as well as without the use of a tray. Utilizing the VMOD-4000HRT has been shown to drastically cut labor costs and liability in the sorting and verification of implantable devices. The system is capable of inspecting hundreds of parts in only seconds, with resolution to inspect very miniscule differences in parts such as microfacial screws, pins, set screws etc. The system is frequently deployed with a magnitude of part types and configurations with many customers having over 10,000 unique parts inspected by the system. The system has many optional configurations to aid the operator in ergonomics, such as automatic drawer , manual drawer , conveyor loading, robotic loading, and light curtains for automated inspection period the system can easily be integrated too existing plant infrastructure such as ERP systems, label generating software, QMS, MES applications, and many other digital and network based solutions. In addition to infrastructure integration, the system can be deployed with integration to other pieces of capital equipment such as sealers, laser etch, bagging systems.

VMOD-2000SC

The VMOD-2000SC is a conveyor-based inspection system typically deployed in batch processing applications where minimal operator interfacing with the system is desired. The system allows the operator to load an entire lot of parts in trays on the infeed side of the conveyor. Once parts are loaded an order can be started by scanning a routing document and placing the system in run mode. The system inspects and indexes only stopping when non-conforming part/parts are encountered by the system. When non-conforming parts are encountered the system ceases operation and requires a credentialed override. This override screen requires a password protected login and reasoning behind the failure, this ensures that any non-conforming parts are quarantined and documented at the at the system with a full audit trail reflected on the report. Any parts that exit the outfeed of the system have been verified and are correct for the order that was initiated on the system.

VMOD-KTI

The VMOD-KT1 is a tabletop inspection system designed to inspect kitted implants and surgical loaner kits. The system is typically deployed in several settings: one being in shipping and receiving centers that replenish surgical loaner kits, and the other being packaging stations that kit various components to make up a single finished good. For surgical loaner kits the system can easily be integrated to ERP as well as accounting infrastructure software to verify which components were utilized by surgeons to quickly and easily determine what needs to be re populated in the loaner kit. This information can also be utilized to determine what needs to be billed and can be connected to plant infrastructure to make this an automatic process. Utilization of the KT1 has shown to drastically reduce labor and liability by typically shortening the turnaround time exponentially for getting a kit back to market, as well as documenting what is used by each surgeon by tracking components used on a per lot basis. This is very useful in instances where there is a discrepancy in what is recorded by the surgeon/sales rep in surgery and what is reported back to the company loaning the kit. The system is capable of inspecting trays and kits that require more than one inspection, in instances where a surgical tray may have multiple caddies requiring two or three inspections the system documents each inspection and is programmed to check for parts in their specific location.

VMOD-2000ICS

Due to its small footprint, the VMOD-2000ICS is commonly deployed in single piece flow cells with the option of top, side inspection axis and combined inspections. The system is capable of being configured to perform part id, anodize color verification, OCR/OCV and many other inspections. The front of the 2000ICS system was intentionally designed with an opening specifically designed to meet the ergonomic and efficiency needs of a single piece flow cell. The system can be configured to inspect randomly oriented parts in batch processing processes where single piece flow is not a requirement.

VMOD-1000SCR

The VMOD-1000SCR is a fully automated inspection system that not only inspects for part ID, but also loads parts into a bagging system or sealer by utilizing a six axis robot. The system is often coupled with an IFU feeding system and barcode scanner so that the six axis robot can pick, scan and verify the IFU prior to placing it along with the part into the bagging system or sealer. Many customers choose to utilize a label print and apply system which can also include machine vision verification of either barcode based or OCR/OCV for label content. This allows the operator to walk up to the system placing entire lot of components on the conveyor, start the order and walk away. From there the system inspects indexes the inspected components and places all components in the bag ensuring that before any bag is sealed all components are present and correct for the order. The system is enclosed in a secure robotics cell that contains safety disconnects on all openings.

VMOD-6000NS

The VMOD-6000NS is a larger footprint inspection system capable of inspecting longer devices such as trauma nails, spinal rods and drill guides. As with all VMOD inspection systems, the system can be utilized in single piece flow or batch processing of parts by utilizing reusable trays for holding parts for inspection. The 6000NS is commonly outfitted with an option automatic drawer to aid in loading longer parts and aiding in operator ergonomics.

V-AB2000

The V-AB2000 inspection system is a turnkey nonsterile device packaging solution. System includes inspections of implant, label and optionally IFU. Labels can either be directly printed on the bag using an inline printer or using a print and apply system. The system can perform verification of labels and IFUs using bar code encrypted data or optical character recognition. The footprint of the system this contained within the normal footprint of the bagging system integrated. As with the VMOD-1000SCR any sealed bag has been verified for part ID as well as the other packaged components prior to sealing.

VMOD-1000SDV

The VMOD-1000SDV is a small footprint offering in the modular family of systems. The 1000SDV is specifically designed for the inspection of barcode based, human readable and symbol verification, as well as sterilization indication dots. The system can also be integrated with other VEI solutions to include multi-disciplined inspections including part verification process control verification and label verification. 

VMOD-3000HRO

The VMOD-3000HRO is a model designed specifically for the inspection of a multitude of implantable devices. The system is typically deployed to in inspect implants such as femoral, hip stems, plates, and many other large and small joint components. The system utilizes two axes of inspection so that it can perform part ID on parts that require more than one axis of inspection to determine part id, such as plates that have left and right hand in the same size, knees and shoulders that have right and left handed parts etc. The system has many optional configurations to aid the operator in ergonomics, such as automatic drawer , manual drawer , conveyor loading, robotic loading, and light curtains for automated inspection period the system can easily be integrated too existing plant infrastructure such as ERP systems, label generating software, QMS, MES applications, and many other digital and network based solutions. In addition to infrastructure integration, the system can be deployed with integration to other pieces of capital equipment such as sealers, laser etch, bagging systems.

VMOD-4000ST

VEI VMOD-V4000ST

The VMOD-4000ST system is a tray inspection platform containing 4 5 megapixel cameras. The system is designed to rapidly perform part ID to ensure that large lots of screws/plates/implants are correct. The system can inspect parts in reusable or single use trays, as well as without the use of a tray. Utilizing the VMOD-4000ST has been shown to drastically cut labor costs and liability in the sorting and verification of implantable devices. The system is capable of inspecting hundreds of parts in only seconds, with resolution to inspect very miniscule differences in parts such as microfacial screws, pins, set screws etc. The system is frequently deployed with a magnitude of part types and configurations with many customers having over 10,000 unique parts inspected by the system. The system has many optional configurations to aid the operator in ergonomics, such as automatic drawer , manual drawer , conveyor loading, robotic loading, and light curtains for automated inspection period the system can easily be integrated too existing plant infrastructure such as ERP systems, label generating software, QMS, MES applications, and many other digital and network based solutions. In addition to infrastructure integration, the system can be deployed with integration to other pieces of capital equipment such as sealers, laser etch, bagging systems.

VMOD-3000SO

The VMOD-3000SO is a model designed specifically for the inspection of a multitude of implantable devices. The system is typically deployed to in inspect implants such as femoral, hip stems, plates, and many other large and small joint components. The system utilizes two axes of inspection so that it can perform part ID on parts that require more than one axis of inspection to determine part id, such as plates that have left and right hand in the same size, knees and shoulders that have right and left handed parts etc. The system has many optional configurations to aid the operator in ergonomics, such as automatic drawer , manual drawer , conveyor loading, robotic loading, and light curtains for automated inspection period the system can easily be integrated too existing plant infrastructure such as ERP systems, label generating software, QMS, MES applications, and many other digital and network based solutions. In addition to infrastructure integration, the system can be deployed with integration to other pieces of capital equipment such as sealers, laser etch, bagging systems.